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a – Crankcase with screw connection M8x18, b – Marked with groove, c - See Overhaul Manual of the respective engine type, current issue.
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A – Loctite 221
B – Loctite 243
C - Loctite 648
a – From engine S/N 582 UL Mod. 90: 4,015.239. and beginning of serial production 582 UL Mod 99;
c – Tighten to leave 1 mm distance between starter cover and electric starter;
d – 582 UL Mod. 90 until engine S/N 4.015.238 (without hydro damper assembly)
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A – Loctite 221
C – Loctite 648
E – Loctite Anti-Seize
H – Loctite 603
I – Lithium-Base Grease
Q – 732 RTV
AR – As required
a – Replace layshift gear 55 T and pinion shaft 21 T only together;
b – Replace layshift gear 57 T and pinion shaft 19 T only together;
c – Replace layshift gear 59 T and pinion shaft 17 T only together;
d – Replace layshift gear 60 T and pinion shaft 15 T only together;
e – Attention: Left handed thread;
f – Coupling-flange Part No. 958 971 and sealing ring Part No. 950 084 has to be used as a set;
h – Gear set and splitted cone sleeve must be used together;
|| – NOTE: Included starter relay;
See also SI-2ST-007
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B – Loctite 243
C – Loctite 648
L – Klueber Isoflex Topas Nb5051
P – Loctite 5910
A – For version 2 with narrow dog gear (22 mm / 0.87 in.)
B – For version 3 with narrow dog gear (22 mm / 0.87 in.)
C – For version 4 with narrow dog gear (22 mm / 0.87 in.)
D – For version 2 with wide dog gear (27 mm / 1.06 in.); For 914 use only from following engine S/N 914 UL: 4,417.791
E – For version 3 with wide dog gear (27 mm / 1.06 in.); For 914 use only from following engine S/N 914 UL: 4,417.791
F – For version 4 with wide dog gear (27 mm / 1.06 in.); For 914 use only from following engine S/N 914 UL: 4,417.791
G – Replacement for 887701 with wide dog gear
H – Replacement for 887706 with wide dog gear
I – Replacement for 887711 with wide dog gear
J – Replacement for 887680 with wide dog gear
K – Replacement for 888565 with wide dog gear
a – Drive gear 22 T. and reduction gear 50 T. are paired and must be replaced together and marked with S/N. See SL-912-002 resp. SL-914-002.
b – Drive gear 21 T and reduction gear 51 T. are paired and must be replaced together and marked with S/N. With wide dog (27 mm / 1.06 in.); See SL-912-002 respr. SL-914-002; For 914 use only from following engine S/N: 912 ULS starting with serial production, 914 UL: 4,417.791
c – For model 2 marked with S/N
d – For model 3 marked with S/N
e – For model 4 marked with S/N
f – For gear sets P/N 886125 and 886517 (narrow versions)
g– For gear set P/N 886518 (wide version)
h – Drive gear 21 T. and reduction gear 51 T. are paired and must be replaced together and marked with S/N. With thin dog gear (22 mm / 0.87 in.); See SL-912-002 resp. SL-914-002; For 914 use only up to S/N 914 UL: 4,417.790
i – Do not use at version with auxiliary alternator; only available as a set (includes 6 pieces)
j – Only when a governor is used
k – Version without governor: 2x940.591; with governor: see chapter 61.20.00
l – Dog hub with extended hub
m – With additional bores to drain lead
n – Increased support bearing diameter
o – See SL-912-002 current issue
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B – Loctite 243
a – For cylinder 2 and 1/3;
b – For cylinder 1 and 2/4;
c – Carburetor housing not available as spare part. Use carburetor assembly,
d – Refer to service instruction SI-03-1998 current issue,
e – With clearance for O-ring (use only together with O-ring pos. 18 (P/N 950430);
f – For airbox P/N 867758, P/N 867756; See SB-912-044;
g – See SI-912-012, SI-914-014;
h – Package including two floats;
i – Special jetting according to instructions of the manufacturer;
j – Contain parts requirement for 2 carburetors;
k – Overhaul kit for 1 carburetor
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B – Loctite 243
C - Loctite 648
L – Klueber Isoflex Topas Nb5051
O – Engine Oil
a - Thread 3/4-16 UNF for oil filter 3 mm extended, Introduced as per following engine 912 UL 4,407.160, 912 ULS 5,644.742, 914 UL 4,419.026;
b – With optimized spring routing;
c – see SI-912-020/914-022
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B – Loctite 243
C – Loctite 648
L – Klueber Isoflex Topas Nb5051
O – Engine Oil
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F – Loctite 7063
L – Klueber Isoflex Topas Nb5051
O – Engine Oil
Z – Loctite 603
e – At 912 ULS the complete piston with rings has to be exchanged up to S/N 4,425.123;
f – With countersunk for O-ring 830415. 912 UL: 4,403.679, 912 ULS: Starting with serial production, 914 UL: 4,417.868;
g – Note following Service Letter: SL-912-002 current issue, SL-914-002 current issue,
h – With expanded space of sprag clutch. Introduced as per following engine S/N 912 UL: 4,409.089, 912 ULS: 5,650.835, 914 UL: 6,772.727;
i - Balanced pistons set: max. difference 3 g