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A – Loctite 221
C – Loctite 648
E – Loctite Anti-Seize
H – Loctite 603
I – Lithium-Base Grease
Q – 732 RTV
AR – As required
a – Replace layshift gear 55 T and pinion shaft 21 T only together;
b – Replace layshift gear 57 T and pinion shaft 19 T only together;
c – Replace layshift gear 59 T and pinion shaft 17 T only together;
d – Replace layshift gear 60 T and pinion shaft 15 T only together;
e – Attention: Left handed thread;
f – Coupling-flange Part No. 958 971 and sealing ring Part No. 950 084 has to be used as a set;
h – Gear set and splitted cone sleeve must be used together;
|| – NOTE: Included starter relay;
See also SI-2ST-007
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B – Loctite 243
C – Loctite 648
L – Klueber Isoflex Topas Nb5051
O – Engine Oil
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A – Loctite 221
B – Loctite 243
C – Loctite 648
D – Loctite 574
J – Molykote 44 Medium
a – Red 76,00 - 76,01mm, Green 76,01 - 76,02mm;
b – For configuration without 2-piece radiator;
c – For configuration with 2-piece radiator
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A: Loctite 221
L: Molykote PG-54
M: Molykote G-N
AR – As required
d – Starter Rope 3700 mm;
e – Starter Rope 2200 mm;
f – In a roll/sold per meter (39”);
g – Modified rope fixation, knot instead of key clamp (from S/N 5.742.150)
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B – Loctite 243
a – For cylinder 2 and 1/3;
b – For cylinder 1 and 2/4;
c – Carburetor housing not available as spare part. Use carburetor assembly,
d – Refer to service instruction SI-03-1998 current issue,
e – With clearance for O-ring (use only together with O-ring pos. 18 (P/N 950430);
f – For airbox P/N 867758, P/N 867756; See SB-912-044;
g – See SI-912-012, SI-914-014;
h – Package including two floats;
i – Special jetting according to instructions of the manufacturer;
j – Contain parts requirement for 2 carburetors;
k – Overhaul kit for 1 carburetor
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A – Loctite 221
B – Loctite 243
C - Loctite 648
a – From engine S/N 582 UL Mod. 90: 4,015.239. and beginning of serial production 582 UL Mod 99;
c – Tighten to leave 1 mm distance between starter cover and electric starter;
d – 582 UL Mod. 90 until engine S/N 4.015.238 (without hydro damper assembly)
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a - Air filter incl. hose clamp, b - Double flange, c - Ambient pressure and temperature
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a – Marked with S/N
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B – Loctite 603
a – Version 4.6, used from following engine S/N 914 UL from 4,417.849. Retrofit at older engines possible according SB/SI, Marked with S/N;
b – Marked with S/N;
c – Airbox pressure sensor;
d – See Service Instruction SI-914-022 current issue;
e – Only for P/N 966741 (version 4.6);
f – For authorized distributors only;
g – Connector cable, wiring harness P/N 966492 with sensor P/N 274051. See Service Instruction SI-914-022;
h – Non-certified part
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A – Loctite 221
B – Loctite 243
C – Loctite 648
D – Loctite 574
O – Engine Oil
a – 582 UL DCDI mod. 99 rotary valve for configuration with rotary seal;
b – 582 UL DCDI mod. 99 the circlip must be positioned at the inner groove only;
e – Crankcase including rotary valve drive, configuration with rotary seal model 99
Starting at: $0.00
F – Loctite 7063
L – Klueber Isoflex Topas Nb5051
O – Engine Oil
Z – Loctite 603
e – At 912 ULS the complete piston with rings has to be exchanged up to S/N 4,425.123;
f – With countersunk for O-ring 830415. 912 UL: 4,403.679, 912 ULS: Starting with serial production, 914 UL: 4,417.868;
g – Note following Service Letter: SL-912-002 current issue, SL-914-002 current issue,
h – With expanded space of sprag clutch. Introduced as per following engine S/N 912 UL: 4,409.089, 912 ULS: 5,650.835, 914 UL: 6,772.727;
i - Balanced pistons set: max. difference 3 g
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H – Oil filter
d – See Service Instruction SI-912-017 current issue
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B – Loctite 243
I – Lithium-Base Grease
O – Engine Oil
a – Stator retrofit kits: 912 UL: S/N 3,792.501 up to 3,792.55 Set D P/N 888716, S/N 4,005.300 up to 4,152.111 Set E P/N 888718, S/N 3,792.556 up to 4,005.299, Set C P/N 888714; S/N 4,152.112 up to 4,403.282 Set B P/N 888712; 912 ULS: S/N 4,425.001 up to 4,425.029 Set A P/N 888710; 914 UL: S/N 4,417.503 up to 4,417.783 Set B S/N 888712;
b – With modified trigger, instead of 4° before top dead center --> -3° after top dead center;
c – SI-912-013 / SI-914-016 standardization of the ignition unit;
d – Trigger coil kit with elongated hole for adjustment and 6-pole connector incl. 7 Stk. P/N 827800;
e – 4-pole connector and trigger coils without alignment incl. 7 Stk. P/N 827800. Replaced trigger coil kit P/N 965177;
f – Trigger coils for rev. counter to P/N 965176 and P/N 965179;
g – At all trigger coils with longhole
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a – Measure group "c" 1.830 - 1.839 mm, b – Measure group "C" 1.830 - 1.839 mm, c - Until crankcase SN 12.0122
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A – Loctite 221
C – Loctite 648
I – Lithium-Base Grease
a – From engine S/N 582 UL DCDI mod. 90: 4,015.239, 582 UL DCDI mod. 99: at serial production;
b – For ignition circuit 1;
c – For ignition circuit 2;
d – Up to engine S/N 582 UL DCDI mod. 90: 4,015.238;
e – From engine S/N 582 UL DCDI mod. 90: 4,015.239, 582 UL DCDI mod. 99: at serial production;
f – Sold by the meter (39");
g – Without rewind starter